4 Things on Robotic Welding System That You Must Know



The process of converting from manual welding into automated welding is something that has to be done through proper planning. You must understand what a robot is and how it does its job.

Understand the various parts of a welding robot to understand how it functions better. For instance, the most critical part of a robot is the welding robot arm, which is the point that executes the welding process. Without the welding robot arm, then welding cannot be accomplished.

Hence, before investing in the robotic welding system, take the time to understand the key factors or elements for its success. The following article explains some of the things that you should know in regards to robotic welding systems.

  1. Training is Vital

A properly trained and experienced individual is needed to manage the robot welding machinery. An individual with experience working with robots qualifies as a candidate for the job of managing the robot welding system.

Also, you should rely on the services of a reliable robotic integrator, while considering providing necessary training to your staff. The training should be geared towards instilling in your staff the right skills for operating the welding business.

Some of the common areas to provide training on comprising proper programming, troubleshooting, plus preventive maintenance. Moreover, you as a welding business owner should ensure that ongoing training is accorded to employees for the purpose of ensuring that the operator's knowledge on operating the welding system is maintained up-to-date.

Also, consider efficient robotic integrators who will be generous enough to provide you with aftercare support, such as providing you with online tutorials to guide you, troubleshooting information, plus other on-site training.

  1. Additional Safety Gear May Be Needed

Most facilities practicing manual welding have the fume extraction system in place. As you move towards the robotic welding system, you must ensure that you have maintained a safe working environment by ensuring that you have stuck to the stringent rules and regulations outlined by OSHA and other regulating bodies.

Moving from manual welding to robotic welding means that your level of production per day shall increase. The increase in production implies that the amount of fumes generated also increases. Hence, there is a need to install centralized fumes removing system to help in the elimination of fumes from welding.    

It is necessary that you remain compliant with all set rules on welding to avoid being on the wrong side of the law. Smaller welding facilities must also ensure that they have installed smaller but portable and less costly fume extraction structures.

Other protective gears that welding businesses should consider installing are suitable cages plus screens. These should be installed around the robotic welding structure to guard workers against the soldering arc plus moving parts inside the cell.

  1. Communication Is Vital for Accurate Welding Quality Plus Cost-Saving

Retrofitting is common with small companies that do not have enough to purchase brand-new robots. Small entities prefer going for second and robotic systems than brand-new ones because of capital challenges.

For retrofitting to be effective, you must ensure that there clear and concise communication between the robot and the chosen power source. Proper communication ensures that the whole robotic welding system is performing accordingly.

  1. Proper Maintenance Aids in Safeguarding Investment in Robotics

Preventive care of the whole robotic system is vital to ensuring that you have guarded your investment in this robotic technology. If you neglect the system and not carry out maintenance and care procedures, then you will be susceptible to sudden downtime of the system, low-quality parts, plus expensive repairs.

The robotic system breakdown due to neglect may even result in failures necessitating the replacement of all the equipment. You should set aside some time for going through the whole robotic system for the sole purpose of checking the connections. You should also practice clean fixturing to clean up any debris that may interfere with section fix-up.

You may also want to consider checking the TCP, also known as the tool center point. Other maintenance procedures can be performed after every shift. Such activities included dusting the robot or altering consumables. Large entities should consider hiring the services of a maintenance crew to be responsible for preventive care.       


It is important to understand how the robots operate, and the factors that facilitate their proper and efficient performance before investing in them.